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Showing posts with label engine. Show all posts
Showing posts with label engine. Show all posts

Monday, April 20, 2015

Incredibly Powerful Peugeot 1 6 liter EP6 DTx Engine

Traditionally more displacement [engine capacity] means more power because it can burn more fuel during each revolution of the engine. Displacement can be increased by making the cylinders bigger or/and by adding more cylinders.

But 1.6-liter, 4-cylinder EP6-DTx Peugeot engine can pump out as much as 220hp and 280Nm of torque, i.e more powerful than most 2.4liter engines? Normally a modern 1.6liter fuel-injection twin-cam 16v VVT [or VTi, VTec, CPS, etc] engine can only develop around 120bhp with less than 160Nm of torque.

How did Peugeot achieve that?
1. By Increasing the compression ratio - Peugeot engines are using higher compression ratios to get more power.

2. Stuff more into each cylinder - More air is pumped (and therefore fuel) into the cylinders hence more power developed (in the same way by increasing the size of the cylinder). High-Pressure Turbo [THP] chargers pressurize the incoming air to effectively cram more air into a cylinder.

3. Cool the incoming air - Apart from heat transfer from the exhaust gases via turbo rotor and housing, compressing air raises its temperature. Therefore there is a need for the intercooler. Peugeot intercooler is a special heat radiator through which the compressed air passes to cool it off effectively before it enters the cylinder.

4. Let air come in more easily - As a piston moves down in the intake stroke, air resistance can rob power from the engine. Air resistance is lessened dramatically by putting multi intake valves in each cylinder. Polished intake manifolds are used to eliminate air resistance there. Large air filters is also used to improve air flow.

5. Let exhaust exit more easily - Exhaust gas resistance is lessened by adding another exhaust valve to each cylinder. Peugeot also uses large exhaust manifolds and pipe - not large and noisy tail-pipe!

6. Make everything lighter - Lightweight parts help the engine perform better. Each time a piston changes direction it uses up energy to stop the travel in one direction and start it in another. The lighter the piston, the less energy it takes.

7. Special Injection - Peugeot Direct-Injection System allows very precise metering of fuel to each cylinder. This improves performance and fuel economy.

8. Twin-Scroll Turbo Charger - reduce or eliminate turbo lag. Maximum torque is available from below 2000rpm and remain constant throughout useful power band.


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Friday, April 17, 2015

What Engine Tuners Dont Tell You

PART 1

First and foremost let me define...
An Engine Tuner is a person who does the adjustment, modification, addition and alteration to the internal combustion engine components (software or/and hardware)to alter its performance, to change the engine output characteristic (torque curve vs rpm, hence horsepower), fuel economy, durability (or any combination of those).

It is a norm for any engine tuner to tell you what will be the expected improvement in maximum torque and maximum horse power after the what so called tuning is done for your car engine. Probably you believe it after taking a short spin when your car had been successfully tuned...

You are so happy when a gentle tap is applied on the accelerator pedal the car seems to be flying... and you tell the whole world without knowing your car engine will be out of breath before reaching the new record breaking top speed.... then you became frustrated!

For instance, an n.a diesel engine car also behaves like that. A diesel engine of the same capacity even has higher maximum torque than petrol powered engine. But how come a car powered by n.a diesel engine is so sluggish in century acceleration and 400m standing? However, a turbo diesel engine has a totally different story.

Now, there are something that some engine tuners dont tell you. While a few are pro enough letting you know some..., if not all. Im not paid to make any recommendation but you will be able to decide whats not and where not to go to tune-up your car.

Before I proceed, probably you need to refer back to your old school book to find out the relationship between TORQUE, RPM and HORSE POWER then come back. Ill wait.
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PART 2


Most people are confused about the relationship between POWER and TORQUE. We often heard engine tuners ask customers:

"U mau improve HORSEPOWER atau TORQUE aah?" in a tone which strongly suggests that these experts believe power and torque are somehow mutually exclusive.

In fact, the opposite is true, and you should be clear on these facts:

Horsepower is dependent on TORQUE and RPM. Torque and RPM are the MEASURED quantities while HORSEPOWER is CALCULATED from the product of torque, RPM and a constant figure. For time being forget about the constant figure . What you should know now is:

HORSEPOWER is proportional to TORQUE x RPM inclusively (but the horsepower is not necessarily proportional to torque or rpm exclusively)

Remember that, torque and horse power do not work together. Horse power is a result of the the torque applied at specified rpm.

Got this? Good. Now think for a moment... what makes a car to accelerate? Torque or Horsepower?

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PART 3


In my studies I categorize torque curves in three difference types. Each type has its own application, one of them may suit ur driving style. Ill explain later.

The following are different type of torque vs rpm charts and the calculated horsepower in p.u values. (Taking maximum torque and horsepower as 100%).

Type 1: Low-Rev (narrow) Power Band


Type 2: Mid Range (wide) Power Band


Type 3: Hi-rev (narrow) Power Band


BTW, our Peugeot 308Turbo torque is Type 2 . Relatively wide power band at moderate engine rpm. AL4 transmission is good enough. In tiptronic mode, in 3rd gear the car can accelerate aggressively from 70km/hr to 145km/hr and still has enough torque to ultimately reach 160km/hr w/o shifting up. On 4th it can pull away easily from cucukers behind you from 90km/hr to 190km/hr before the engine is out of breath and lifeless after touching a few km/hr above 200.

Pls take note... even though some n.a cars with bigger engine capacity which accelerate at slower pace below 190km/hr still be able to accelerate all the way beyond our stock 308 top speed... dont play play with them above 190km/hr... unless we tune up our car in such a way the torque curve is extended further into the redline, hence increasing maximum horse power!

You need a suitable tuning kit and remapping... w/o even increasing maximum torque too much. The key word is EXTENDING the useful torque curve further into the red zone!

Ada tuner boleh bikin ini macam kaa?

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PART 4

When a close-ratio or 6- or 7-speed transmission needed?

A car having six-speed and even seven-speed transmission can not be legitimately called "close-ratio" for performance driving. Probably it is not better than a car equipped with a standard 4- or 5-speed. It actually has extra high overdrive gears for leisure and economic hi-way cruising.

However if it keeps the top gear ratio about the same as in a comparable 4- or 5-speed transmission, and rather distributes more closely spaced ratios among the lower gears, then YES it has a closer-ratio transmissions so to speak.

For instance a 5-speed transmission can be a close ratio too as shown below:
... the 5-speed stock transmission is actually a 4-speed with an over drive.

When do u need a close-ratio transmission?
The answer is when you got dyno chart as shown in Type 1 and Type 3 in PART 3 where power band is relatively narrow.

What is the significant of Type1 and Type 3 and where to use?
Ask you tuner for the answers.

So do not simply upgrade and lanyak ur car w/o knowing how it is going to perform and whether the power band ngam or not with the existing transmission . Otherwise u will be a born looser even before the red lights are off....

HAPPY MOTORING







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