How to Install an Older Model Auto Windshield

Classic car restoration is popular with both professionals and amateurs. Hard to find parts, such as windshields, are readily available for a price. Home mechanics might wonder if windshield replacement on older model cars is a feasible job for amateurs. This job requires a good deal of patience and persistence, but it is not impossible as long as you have the right parts and tools.

Instructions

1

Place the new windshield on wooden blocks or sawhorses, with the inside surface facing up. Optionally, squeeze a bead of flow grade butyl sealant around the inside edge of the new windshield gasket with a caulking gun. Install the rubber gasket around the windshield.

2

Insert a piece of 3/8-inch nylon rope into the outside edge of the windshield gasket, beginning and ending at the bottom center of the windshield. Leave about 1 foot of rope dangling out of the gasket and cut any excess rope to length. Tape the tails of the rope to the middle of the inside of the windshield.

3

Set the windshield into position on the outside of the car with the help of an assistant. Have your assistant gently push on the outside bottom edge of the windshield.

4

Pull on one of the rope ends from the inside of the car, working toward a bottom corner, while your assistant gently pushes from the outside. The rope will cause the rubber gasket to wrap around the metal frame to the inside of the car. Pull on both rope ends, first the bottom edge, then the side edges and then the top edge of the windshield gasket. Pull the rope completely out to finish the job.

5

Inspect the rubber gasket fully, inside and out. Straighten out any kinks with a small screwdriver or a cotter pin tool.

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